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PSU SATA Power Cable Mod/Sleeving

- Add, remove, relocate Molex and SATA PSU power connectors

Last update: November 2006

DISCLAIMER:
Some procedures set out in these pages MAY VOID YOUR WARRANTY. Proceed at your own risk.

The author cannot be held responsible or liable for any damages that could occur to you or your equipment while following the procedures presented on these pages. Also, the author gives ABSOLUTELY NO WARRANTY on the correctness and usability of the information provided on these pages. Please note, however, that the procedures set out on these pages have worked for the author without damages or problems, except where noted.

Please don't say I didn't warn you!

Pictorial guide on modifying your PC power supply SATA power cable - Page 2

By Greig Mackenzie

Remove existing SATA Power Connectors - Different Strokes for Different Folks

Of the various SATA power connectors I have here I can identify three different types. Most typical, and those used on the TT ToughPower and Enermax Liberty are the right-angle 'self-crimping' type, i.e., the contacts of the connector 'cut' through the insulation of the wires. The last connector is the moulded type and doesn't appear to be 'serviceable' but could easily be cut off and replaced if necessary. On some adapters and splitters that I have, the connectors are of the pin variety similar to the connectors on a fan header plug, for instance.

Another variety uses pins/sockets like that on the 'speaker' connector to your motherboard, where you have to 'lift' the little plastic tabs while extracting the pins as opposed to pressing the metal tabs/pins down like the fan header connector.

I've thought about making up my own cables from scratch too, particularly given I have modular PSUs I can basically 'crimp' the Molex pins of the Molex and PSU connectors to one of the wires/cable and use right-angle 'self-crimping' SATA power connectors that 'splice' themselves on-see here: http://www.pccasegear.com.au/prod3336.htm. You can see the fan header style referred to above here: http://www.pccasegear.com.au/prod3334.htm.

If you have the 'self-crimping' variety, removing them is very easy.

Examples

Pictures of examples mentioned (from top-left to bottom-right: jewellers screwdrivers used, cap of self-crimping (Type 2a), moulded/sealed (Type 1a), inline/right-angled/self-crimping (Type 2a), motherboard header connector type-lift tabs (Type 2a), motherboard fan header connector type-depress pins (Type 2b):

With the moulded/sealed version on the right (below), there is little hope of removing it for re-use-Type 1a. Cut-off, discard and replace with self-crimping type.

The version on the left (below) can be removed and refitted with care-Type 1b.

I don't think there is anyway to salvage the sealed connector (above) even if you could prise/cut it apart. You could try to slice it carefully around the edges with a razor blade, hobby knife, etc. but I don't think it will go back together very well... maybe with some glue.

I have the same cables and want to add two right angled SATA power connectors so that I can have 4 drives powered off one cable, about an inch apart and with no 'extra' cable between. My intention was to cut the last connector off totally just below the second last connector and then sleeve the ends of each wire with heatshrink. You could probably also cut those wires on the last connector so that they do not protrude from the connector. This would eliminate the visible heatshrinked ends.

In the end, I chose to retain the existing Type 1a connector at the end and just add the right-angled, self-crimping connectors accordingly.

Type 1b

I was feeling brave one morning and took apart the Type 1b version (left in pic above). There was one casualty that didn't adversely affect the connector. One of the four little tabs that hold the connector housing together broke. It went back to together okay though.

The blade driver used initially, to open up the gap, was a little smaller:

One of the four tabs that broke (It still went back together okay though):

The two housing pieces and the central connector core. This bit is still a problem. Too large for the 'ideal' diameter braid:

The 'core' connector piece - problem!

This would NOT come apart. This could be a problem:

Why give up?

See Also
Worklog - GAM's HTPC (Cable Management pages)
Forum discussions:
http://www.xtremesystems.org/forums/showthread.php?t=114193
http://www.xtremesystems.org/forums/showthread.php?t=114323
 
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